TV Synt 206

Description

The Polin line of steam tube deck ovens is the synthesis of tradition and innovation in the field of steam ovens. Radiant heat from steam tube ovens is all about creating a gentle baking profile which is obtained through refractory mass and temperature stability. Compared to other ovens in the same category, the Polin TV Synt line offers the most thermal mass, most accurate temperature control, and most flexibility when compared to other steam tube ovens. 

 

The refractory brick-lined firebox guarantees perfectly even heating of the ring-shaped tubes that surround each baking chamber. This, coupled with extra thick baking surfaces, helps operators worry less about baking performance even with the largest of cold fermented breads. In addition, the oversized and fully stainless steel steam generators allow for best-in-class steam quantities. These advanced design criteria ensure the best possible temperature recovery even when baking at high temperature.

 

The full model line covers options from single window, compact steam tube ovens up to seven-deck industrial deck ovens with fully automatic loading systems. We also have a hybrid model that is configured with three traditional steam tube decks, along with one electric deck to add flexibility. All of these factors and advanced design elements create the possibility to produce a wide range of products that include pastries and breads of all sizes and origins.

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Energy Savings

Through our innovative design and manufacturing process, we provide an oven that provides unparalleled levels of efficiency compared to other ovens. This efficiency is achieved through materials used for thermal insulation, low-emission glass, proprietary combustion chamber design, and motorized shutter on the chimney that better retains the heat, making better use of the fuel resources.

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Productivity

When we take into account the exceptional reliability of the Polin Steam Tube Ovens along with the rapid recovery and quick start-up, the baking system allows for significantly increased production compared to competing models. These characteristics allow bakers to usually increase their daily production by up to 25% because they are not waiting on the oven. This results in a much improved ROI.

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Rapid Recovery

We succeeded in designing and manufacturing an oven with a reduced quantity of installed thermal power (up to 40% less in comparison to some competitors) while outpacing the temperature recovery speed. This all originates back to the efficiency of the design and is a testament to the continual goal of ensuring that wasted energy is kept at the absolute minimum.

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Steam Tube Testing

Reliability

Improvements in savings and ROI are not only results of low-consumption, but perhaps more important is the service life and maintenance time of the oven. For steam tube ovens specifically, the point of final failure is almost always the tubes. Over time, pressure and heat will deteriorate tubes that are manufactured with sub-par materials and/or manufacturing processes. For our ovens, Polin only uses the highest quality materials and optimizes the routes and bends of the tubes in order to achieve the minimum possible thermal stress. In addition, most manufacturers pressure test the tubes as a part of a sample size rather than every tube individually to save production costs. At Polin, we pressure test every tube at least five separate times to effectively eliminate the possibility of tube failure. The tubes are tested at pressures exceeding 10,300 psi when standard operating pressure is only around 1,250 psi. This is the only way to truly guarantee a service life that exceeds any of our competitors.

Steam Generators

Easy Maintenance

Another important aspect to consider is serviceability of the critical oven components. Being that utility water always creates a tough environment for various materials and metals, this is compounded by adding the element of heat to the equation. In the ovens, the steam generators especially take the brunt of this. We designed the ovens so that the generators are easily accessible and removable from the front.

Polin Workshop Mangement

Connectivity

The Polin TV Synt line of ovens is also available with the Polin BakeApp LAN or WLAN remote control. This allows the client to monitor and manage one or more ovens connected by a network (either same location or multiple locations) through an internet connection. They can be accessed through any browser running IOS, Windows or Android whether on a PC, tablet, or smartphone. This allows you to upload/download baking programs, change settings, real-time diagnosis and consumption analysis, and also check operator efficiency and productivity.

Available Versions

Simple

POLIN Simple

Regarded as the gateway to the Polin line of ovens, this is the most basic version of the ovens that offers the most simple control option. This includes only the necessary controls for maximum simplicity of operation without sacrificing performance.

Classic

POLIN Classic-Industrial

This also offers a mechanical keyboard but expands upon the Simple version by including features such as automatic start and the baking and steam timers. In addition, this version allows for maximum reliability as it includes a second set of controls.

Smart

POLIN Smart

This version includes further feature additions such as the ability to manage and save recipes along with a completely separate set of manual controls. The Smart version also includes baking and steam timers for each deck.

HiControl

HiControl

HiControl is the top-tier version that includes a programmable and intuitive Polin Touch computer. In addition to all features found in the Smart and Classic versions, HiControl also tracks alarms/diagnostics, oven efficiency, and recording baking phases.